Plasma and Thermal Spraying 1st Edition by Juraj Ruzbarsky, Anton Panda ISBN 3319462725 9783319462721

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ISBN 10:       3319462725
ISBN 13: 978-3319462721
Author:         Juraj Ružbarský, Anton Panda

Plasma and Thermal Spraying 1st Table of contents:

1. Plasma Jet

1.1 Characteristics of Plasma Spraying
1.2 Temperature and Performance of Plasma Jet
1.3 Exhaust Velocity
1.4 Plasma Gases
1.4.1 Dissociation, Ionization and Enthalpy of Plasma Gases
1.4.1.1 Basic Characteristic Properties of Plasma Gases
1.5 Thermal Conductivity of Plasma
1.6 Electric Conductivity of Plasma

2. Formation of Plasma Sprayed Coating

2.1 Powder Transport, Flow Trajectory, and Velocity of Sprayed Particles
2.2 Mutual Influence of Molten Material with Plasma Jet and Ambient Atmosphere
2.3 Impingement of Flowing Particles onto the Backplate
2.4 Thermic Influence upon the Backplate and Sprayed Coating
2.5 Physical and Chemical Changes of Material in Spraying

3. Basic Properties of Plasma Coatings

3.1 Structure
3.2 Density and Porosity
3.3 Bonding, Internal Stress, Coating Thickness
3.4 Strength, Hardness, Deformability
3.5 Thermal and Electric Conductivity

4. Adhesion of Plasma Sprayed Coatings to Basic Backplate

4.1 Types of Bonding Forces
4.2 Theoretical Aspects of Optimal Adhesion Formation
4.3 Principal Factors Influencing Adhesion of Coating to Basic Surface
4.3.1 Thickness of Coating
4.3.2 Pretreatment of Basic Material Surface
4.3.3 Parameters of Spraying Process
4.4 Experimental Assessment of Adhesion of Plasma Sprayed Coatings to Basic Backplate
4.4.1 Testing Methods of Adhesion Detection
4.4.2 Adhesion Test According to DIN 50 160 Standard
4.4.3 Adhesion Test According to DIN 50 161 Standard
4.4.4 Adhesion Test by the Apex Stone Method

5. Plasma Spraying Equipment

5.1 Basic Scheme of Plasma Spraying Equipment
5.2 Plasma Torches

6. Thermal Spraying

6.1 General Characteristics of Thermal Spraying
6.2 Theoretical Bases of Thermal Spray Applications
6.2.1 Adhesion of Thermal Sprayed Particles to the Basic Surface and Cohesion of Film Particles
6.2.1.1 Influence of Temperature of Particles and of Basic Material
6.2.1.2 Influence of Velocity of Particles
6.2.1.3 Voluminous Processes
6.2.2 Methods of Regulation of Interaction Between the Sprayed Particle Material and the Basic Material
6.3 Technology of Thermal Spraying
6.3.1 Flame Spraying
6.3.2 Electric Arc Spraying

7. Adhesion Tests

7.1 Theoretical Analysis
7.2 Experimental Conditions
7.2.1 Plasma Spraying
7.2.1.1 Molybdenum Coatings
7.2.1.2 Coatings on the Basis of Al2O3
7.2.1.3 Coatings on the Basis of ZrO2 + 25 % MgO
7.2.1.4 Coatings of ZrSiO4
7.2.1.5 Measurement Results
7.2.1.6 Discussion of the Achieved Results
7.2.2 Thermal Spraying
7.2.2.1 Discussion of the Achieved Results

8. Thermal Fatigue Tests

8.1 Theoretical Analysis
8.2 Experimental Conditions

9. Roughness of Spray Coating Surface

10. Corrosion Tests

11. Assessment of Properties of Films on Cylindrical Testing Rods

12. Operation Tests

12.1 Material 12 060
12.2 Material 15 230
12.3 Material 19 541

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