An Introduction to Reliability and Maintainability Engineering 3rd Edition by Charles Ebeling ISBN 9781478639251 1478639253

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ISBN 10: 1478639253
ISBN 13: 9781478639251
Author: Charles Ebeling 

An Introduction to Reliability and Maintainability Engineering 3rd Edition Table of contents:

CHAPTER 1: Introduction

1.1 THE STUDY OF RELIABILITY AND MAINTAINABILITY

1.1.1 Reliability Improvement

1.1.2 Random versus Deterministic Failure Phenomena

1.2 CONCEPTS, TERMS, AND DEFINITIONS

1.3 APPLICATIONS

1.4 A BRIEF HISTORY

1.5 RELIABILITY ENGINEERING AS A PROFESSION

Appendix 1A

Appendix 1B

Exercises

PART I: Basic Reliability Models

CHAPTER 2: The Failure Distribution

2.1 THE RELIABILITY FUNCTION

2.2 MEAN TIME TO FAILURE

2.3 HAZARD RATE FUNCTION

2.4 BATHTUB CURVE

2.5 CONDITIONAL RELIABILITY

2.6 SUMMARY

Appendix 2A

Appendix 2B

Appendix 2C

Appendix 2D

Appendix 2E

Exercises

Supplementary Exercises

CHAPTER 3: Constant Failure Rate Model

3.1 THE EXPONENTIAL RELIABILITY FUNCTION

3.2 FAILURE MODES

3.2.1 Failure Modes with CFR Model

3.2.2 Failures on Demand

3.3 APPLICATIONS

3.3.1 Renewal Process

3.3.2 Repetitive Loading

3.3.3 Reliability Bounds

3.4 THE TWO-PARAMETER EXPONENTIAL DISTRIBUTION

3.5 POISSON PROCESS

3.6 REDUNDANCY AND THE CFR MODEL

Exercises

Supplementary Exercises

CHAPTER 4: Time-Dependent Failure Rate Models

4.1 THE WEIBULL DISTRIBUTION

4.1.1 Design Life, Median, and Mode

4.1.2 Conditional Reliability

4.1.3 Failure Modes

4.1.4 Identical Weibull Components

4.1.5 The Three-Parameter Weibull

4.1.6 Redundancy with Weibull Failures

4.1.7 The Minimum Extreme Value Distribution

4.2 THE NORMAL DISTRIBUTION

4.3 THE LOGNORMAL DISTRIBUTION

4.4 THE GAMMA DISTRIBUTION

Appendix 4A

Appendix 4B

Appendix 4C

Appendix 4D

Appendix 4E

Appendix 4F

Exercises

Supplementary Exercises

CHAPTER 5: Reliability of Systems

5.1 SERIAL CONFIGURATION

5.2 PARALLEL CONFIGURATION

5.3 COMBINED SERIAL-PARALLEL SYSTEMS

5.3.1 High-Level versus Low-Level Redundancy

5.3.2 k-out-of-n Redundancy

5.3.3 Complex Configurations

5.4 SYSTEM STRUCTURE FUNCTION, MINIMAL CUTS, AND MINIMAL PATHS (OPTIONAL)

5.4.1 Coherent Systems

5.4.2 Minimal Path and Cut Sets

5.4.3 System Bounds

5.5 COMMON-MODE FAILURES

5.6 THREE-STATE DEVICES

5.6.1 Series Structure

5.6.2 Parallel Structure

5.6.3 Low-Level Redundancy

5.6.4 High-Level Redundancy

Exercises

Supplementary Exercises

CHAPTER 6: State-Dependent Systems

6.1 MARKOV ANALYSIS

6.2 LOAD-SHARING SYSTEM

6.3 STANDBY SYSTEMS

6.3.1 Identical Standby Units

6.3.2 Standby System with Switching Failures

6.3.3 Three-Component Standby System

6.4 DEGRADED SYSTEMS

6.5 THREE-STATE DEVICES

6.6 SIMULATING DEPENDENT SYSTEMS

Appendix 6A

Appendix 6B

Appendix 6C

Exercises

Supplementary Problems

CHAPTER 7: Physical Reliability Models

7.1 COVARIATE MODELS

7.1.1 Proportional Hazards Models

7.1.2 Location-Scale Models

7.2 STATIC MODELS

7.2.1 Random Stress and Constant Strength

7.2.2 Constant Stress and Random Strength

7.2.3 Random Stress and Random Strength

7.2.4 Mixed Distributions with Analytical Solutions

7.2.5 Simulating Stress and Strength Distributions

7.3 DYNAMIC MODELS

7.3.1 Periodic Loads

7.3.2 Random Loads

7.3.3 Random Fixed Stress and Strength

7.3.4 Simulated Time between Loads

7.4 PHYSICS-OF-FAILURE MODELS

Exercises

Supplementary Exercises

CHAPTER 8: Design for Reliability

8.1 RELIABILITY SPECIFICATION AND SYSTEM MEASUREMENTS

8.1.1 System Effectiveness

8.1.2 Economic Analysis and Life-Cycle Costs

8.2 RELIABILITY ALLOCATION

8.2.1 Exponential Case

8.2.2 Optimal Allocations

8.2.3 ARINC Method

8.2.4 AGREE Method

8.2.5 Redundancies

8.3 DESIGN METHODS

8.3.1 Parts and Material Selection

8.3.2 Derating

8.3.3 Stress-Strength Analysis

8.3.4 Complexity and Technology

8.3.5 Redundancy

8.4 FAILURE ANALYSIS

8.4.1 Product Definition

8.4.2 Identification of Failure Modes

8.4.3 Determination of Cause

8.4.4 Assessment of Effect

8.4.5 Estimation of Probability of Occurrence

8.4.6 Estimation of Detection

8.4.7 Classification of Severity

8.4.8 Computation of Criticality

8.4.9 Determination of Corrective Action

8.5 SYSTEM SAFETY AND FAULT TREE ANALYSIS

8.5.1 Fault Tree Analysis

8.5.2 Minimal Cut Sets

8.5.3 Quantitative Analysis

Exercises

Supplementary Exercises

CHAPTER 9: The Repair Process

9.1 ANALYSIS OF DOWNTIME

9.2 THE REPAIR-TIME DISTRIBUTION

9.2.1 Exponential Repair Times

9.2.2 Lognormal Repair Times

9.3 STOCHASTIC POINT PROCESSES

9.3.1 Renewal Process

9.3.2 Minimal Repair Process

9.3.3 Overhaul and Cycle Time

9.4 SYSTEM REPAIR TIME

9.5 RELIABILITY UNDER PREVENTIVE MAINTENANCE

9.6 STATE-DEPENDENT SYSTEMS WITH REPAIR

Appendix 9A

Appendix 9B

Appendix 9C

Appendix 9D

Appendix 9E

Exercises

Supplementary Exercises

CHAPTER 10: Design for Maintainability

10.1 MAINTENANCE REQUIREMENTS

10.1.1 Measurements and Specifications

10.1.2 Maintenance Concepts and Procedures

10.1.3 Component Reliability and Maintainability

10.2 DESIGN METHODS

10.2.1 Fault Isolation and Self-Diagnostics

10.2.2 Parts Standardization and Interchangeability

10.2.3 Modularization and Accessibility

10.2.4 Repair versus Replacement

10.2.5 Proactive Maintenance

10.3 HUMAN FACTORS AND ERGONOMICS

10.4 MAINTAINABILITY PREDICTION AND DEMONSTRATION

10.4.1 Maintainability Prediction

10.4.2 Maintainability Demonstration

Exercises

Supplementary Exercises

CHAPTER 11: Availability

11.1 CONCEPTS AND DEFINITIONS

11.1.1 Inherent Availability

11.1.2 Achieved Availability

11.1.3 Operational Availability

11.1.4 Generalized Operational Availability

11.1.5 Availability with Minimal Repair

11.2 EXPONENTIAL AVAILABILITY MODEL

11.3 SYSTEM AVAILABILITY

11.3.1 Availability with Standby Systems

11.3.2 Steady-State Availability

11.3.3 Matrix Approach

11.4 INSPECTION AND REPAIR AVAILABILITY MODEL

APPENDIX 11A

Exercises

Supplementary Exercises

PART II: The Analysis of Failure Data

CHAPTER 12: Data Collection and Empirical Methods

12.1 DATA COLLECTION

12.2 EMPIRICAL METHODS

12.2.1 Ungrouped Complete Data

12.2.2 Grouped Complete Data

12.2.3 Ungrouped Censored Data

12.2.4 Grouped Censored Data

12.3 STATIC LIFE ESTIMATION

12.4 NONPARAMETRIC CONFIDENCE INTERVALS

Exercises

CHAPTER 13: Identifying Failure and Repair Distributions

13.1 IDENTIFYING CANDIDATE DISTRIBUTIONS

13.2 PROBABILITY PLOTS AND LEAST-SQUARES CURVE-FITTING

13.2.1 Exponential Plots

13.2.2 Weibull Plots

13.2.3 Normal Plots

13.2.4 Lognormal Plots

13.2.5 Multiply Censored Time Plots

13.2.6 Curve Fitting for the Minimum Extreme-Value Distribution

13.3 PARAMETER ESTIMATION

13.3.1 Maximum Likelihood Estimator

13.3.2 Exponential MLE

13.3.3 Weibull MLE

13.3.4 Normal and Lognormal MLEs

13.3.5 Maximum Likelihood Estimation with Multiply Censored Data

13.3.6 Location Parameter Estimation

13.3.7 Parameter Estimation for the Minimum Extreme-Value Distribution

13.3.8 Parameter Estimation for the Gamma Distribution

13.3.9 Parameter Estimation for Interval Data

13.4 CONFIDENCE INTERVALS

13.4.1 Confidence Intervals for the Constant Failure Rate Model

13.4.2 Confidence Intervals for Other Distributions

13.5 PARAMETER ESTIMATION FOR COVARIATE MODELS

Appendix 13A

Appendix 13B

Appendix 13C

Appendix 13D

Exercises

Supplementary Exercises

CHAPTER 14: Statistical Tests

14.1 CHI-SQUARE GOODNESS-OF-FIT TEST

14.2 BARTLETT’S TEST FOR THE EXPONENTIAL DISTRIBUTION

14.3 MANN’S TEST FOR THE WEIBULL DISTRIBUTION

14.4 KOLMOGOROV-SMIRNOV TEST FOR NORMAL AND LOGNORMAL DISTRIBUTIONS

14.5 ANDERSON-DARLING TEST

14.6 ESTIMATION AND TESTS FOR THE NHPP

14.6.1 Parameter Estimation for the Power Law Process

14.6.2 Trend Test

14.6.3 Goodness-of-fit Test for Power Law

14.6.4 Grouped Data for Power Law Process

14.6.5 Parameter Estimation for the Log-Linear Process

14.7 ON FITTING DISTRIBUTIONS

Appendix 14A

Exercises

CHAPTER 15: Reliability Testing

15.1 PRODUCT TESTING

15.2 RELIABILITY LIFE TESTING

15.3 TEST TIME CALCULATIONS

15.3.1 Length of Test

15.4 BURN-IN TESTING

15.5 ACCEPTANCE TESTING

15.5.1 Binomial Acceptance Testing

15.5.2 Sequential Tests

15.6 ACCELERATED LIFE TESTING

15.6.1 Number of Units on Test

15.6.2 Time Compression

15.6.3 Constant-Stress Models

15.6.4 Other Acceleration Models

15.7 RELIABILITY GROWTH TESTING

15.7.1 Idealized Growth Curve

15.7.2 Duane Growth Model

15.7.3 AMSAA Model

15.7.4 Other Growth Models

Appendix 15A

Appendix 15B

Exercises

Growth Testing Exercises

Supplementary Exercises

PART III: Application

CHAPTER 16: Reliability Estimation and Application

16.1 CASE 1: REDUNDANCY

16.2 CASE 2: BURN-IN TESTING

16.3 CASE 3: PREVENTIVE MAINTENANCE ANALYSIS

16.4 CASE 4: RELIABILITY ALLOCATION

16.5 CASE 5: RELIABILITY GROWTH TESTING

16.6 CASE 6: REPAIRABLE SYSTEM ANALYSIS

16.7 CASE 7: MULTIPLY CENSORED DATA

16.8 CASE 8: MULTIPLE FAILURE MODES

16.9 CASE 9: AVAILABILITY (Renewal Process)

16.10 Case 10: AVAILABILITY (Minimal Repair Process)

Exercises (Mini-Cases)

CHAPTER 17: Implementation

17.1 OBJECTIVES, FUNCTIONS, AND PROCESSES

17.2 THE ECONOMICS OF RELIABILITY AND MAINTAINABILITY AND SYSTEM DESIGN

17.2.1 Life-Cycle Cost Model

17.2.2 Minimal Repair

17.3 ORGANIZATIONAL CONSIDERATIONS

17.4 DATA SOURCES AND DATA COLLECTION METHODS

17.4.1 Field Data

17.4.2 Process Reliability and Operational Failures

17.4.3 External Data Sources

17.5 PRODUCT LIABILITY, WARRANTIES, AND RELATED MATTERS

17.6 SOFTWARE RELIABILITY

Appendix 17A

References

Partial Answers To Selected Exercises

CHAPTER 1

CHAPTER 2

CHAPTER 3

CHAPTER 4

CHAPTER 5

CHAPTER 6

CHAPTER 7

CHAPTER 8

CHAPTER 9

CHAPTER 10

CHAPTER 11

CHAPTER 12

CHAPTER 13

CHAPTER 14

CHAPTER 15

CHAPTER 16

Appendix: Statistical and Numerical Tables

Table A.1

table a.2

Table A.3

Table A.4

Table A.5

Table A.6

Table A.7

Table A.8

Table A.9

Table A.10

Index

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